Innovative Storage Solutions Ergonomic flow shelf configuration The layout of the picking face greatly influences picking performance. In the first instance, the layout is determined by the type and the size of the storage units or the picking items. Another determining factor is whether and to what extent conveyors are to be integrated into the installation. The actual picking activity can also be speeded up by creating optimum ergonomic conditions for the order picker, i.e. the picking face should be designed to take account of the order picker‘s natural picking curve. This includes for example the installation of conveyors at the correct working height or a step-up rail to facilitate access to the working levels above the natural reach height. Layout options for picking faces without conveyors The configuration with flow levels forming a flush picking face is appropriate for picking complete storage units. Small items can be picked through the front opening of bins or containers. - optimum utilisation of racking height Layout options for picking faces with conveyors The pick-to-belt configuration is a typical solution of a product-oriented picking strategy. - direct access to the entire picking face - low investment into conveyor systems Medium-sized items can be picked through the open top of bins and containers. In order to facilitate access, the flow level front is cranked. - excellent visibility and fast access to goods Integrating roller conveyors into the picking side is ideal for an orderbased picking strategy, i.e. one order picker collects all items for one particular order. - low investment into conveyor systems - higher picking efficiency as the order picker does not need to turn to a conveyor in his back Large items are picked from the open top of bins and containers. Additionally, the flow levels are recessed in depth in order to leave more room for access from the open top. - optimum visibility and fast access to goods - easy order picking even of bulky goods For order-based picking in several zones, a combination of powered and non-powered conveyors is ideal. This solution demands a higher degree of organisation and monitoring of the material flow. - excellent productivity due to short travel distances and fast return of empty bins - extremely short order lead times - no waste of time as no turning to the conveyor is required 56