42
GA
/ Vol. 5 / No. 2 / FEBRUARY 2013
Developments
in helicopter
ground handling
systems
Moving helicopters on the ground
has always been difficult. There is no
real problem with wheeled machines
such as the Agusta A109; these can
be simply pulled or towed in the
same way as fixed-wing aircraft.
But for helicopters with skids things
are very different. Of course, small
rotary aircraft such as the R22 can
simply have ground handling wheels
attached, and then the machine can
be pushed along. But for anything
slightly larger, even popular pas-
senger helicopters such as the R44 or
B206 JetRanger, ground handling is a
laborious operation usually involv-
ing several people. And for much
larger machines well, I haven't tried
moving them myself, but I have been
assured by someone who has that "it
can be pure hell" getting these heavy
but it works, and it only costs around
US$3,250. So it is a very affordable
solution for Robinson owners.
Not to be outdone, Robinson now
also make their own ground moving
equipment for their helicopters. The
Robinson Helicopter Company Tow
Carts are similar to the Power Tow
Cart, but are adapted so that they can
also be used to tow the Police and
ENG models with the hitching point
under the rear of the aircraft below
the engine; they can then be operated
from the aft position. These carts also
have a hand operated brake, which is
useful when towing a machine down
a steep slope, and they include racks
for stowage of the helicopter's ground
handling wheels a little thing, but
very useful. These carts are priced at
US$6,400 at the Robinson factory in
Torrance, California, USA.
Some of the more sophisticated
ground handling solutions can be
used for any helicopter type. This is
the case for the TLC Helilift, which is
manufactured at South Yorkshire in
England. This is close to my home, so
it was the only one of the companies
which I was actually able to visit. I
was most impressed with the `Helilift',
which is a system which allows one
operator to move any skid mounted
helicopter. It consists of a robust metal
framework on three wheels, which
approaches the helicopter from the
outside. Clamps then take hold of the
skids, and the helicopter is raised just
clear of the ground. It can be easily
transported by one person operating
simple hand controls. This approach
from outside gives the helicopter
a stable platform during ground
handling, and the three point handling
allows it to cope with uneven ground,
whilst remaining clear of underbelly
mounted equipment.
Tony Hancock is the inventor of
the Helilift system and Managing
Director of the company, and he
started researching the concept in
1995. He told me: "I needed to find out
what operators want. They said that
they were sick of swapping adapters
for different helicopter types, and often
damaging aircraft in the process. I
decided to make something that would
work for the R22 and the Bell 412 and
everything in between".
So that is exactly what he did.
Tony sold his first Helilift in 1997, and
since then the company has grown
dramatically, so that they now do all
the ground handling for the static
display at UK trade show `Helitech'.
Helilifts are now sold worldwide,
and the majority of customers are
extremely enthusiastic about the large
amount of time and physical effort
saved by the system. I saw the Helilift
in operation, and I even had a go at
operating one. Within five minutes I
was moving it easily in all directions,
though I didn't actually try picking
up any helicopters! Steve Johnson,
TLC's Sales Development Manager,
assured me that it would take a full
day's training to be proficient enough
to move helicopters safely and easily.
Certainly Helilift seems like a great
innovation, and although at around
$48,000 USD it is not cheap, it is not
the most expensive of the helicopter
ground handling systems.
Several other ground handling
systems work in a similar manner
to the Helilift. Made by Mototok
International, who are based in
Germany, the Mototok Helimo is
described as a universal helicopter
tug. It is a remote controlled unit
with long forks which fit underneath
the helicopter in a similar way to
TLC's Helilift. The forks are driven
by means of a hydraulic system,
and the skid holders can be fixed in
any convenient position. The four
skid clamps are then attached by
hand, and can be made to fit around
any equipment which protrudes
underneath the helicopter.
Working in much the same
helicopters in and out of hangars. It
also involves great expense one
carefully calculated estimate of
ground handling costs for an organi-
sation with a mere three helicopters
came to around $40,000.
Ground handling is also a main
cause of damage to helicopters and
injury to personnel. And there is no
way to avoid it, for while you can fly a
helicopter to many places and land it
in a very small area, you can't exactly
fly in and out of the hangar! So for
a long time there has been a definite
need for a better system.
Now there is one, or rather, there
are quite a few. It seems to be the
way of things in the world that several
similar new innovations become
available at the same time, and this
has happened with helicopter ground
handling. So in the last few years
quite a number of new types of rotary
ground handling equipment have
come on to the market. These vary
a great deal, but all of them have in
common the fact that they can move
helicopters safely, easily, and using
only one person. We will now take a
look at a few of them.
The simplest of these solutions are
ones designed for specific helicopter
types. One of the cheapest of these is
the Robin Aviation Power Tow Cart.
This is designed solely for Robinson
R22 and R44 helicopters, and consists
of a small wheeled powered cart
which attaches to the underneath of
the helicopter and then lifts it up. The
usual ground wheels for the helicopter
are also used, so these are placed at the
back of the aircraft and the tow cart
at the front. Thus you position your
helicopter's handling wheels; then get
the Tow Cart and place it carefully
under the helicopter. You then pull a
lever which raises the front of the Tow
Cart, pull the starter cord to start the
engine, and you can now move the
helicopter at a steady walking pace,
with no effort. A simple solution,
by Helen Krasner
Helicopter aids
Above: The Heliwagon.
TLC Helifit moving a Eurocopter EC-135.
Photo provided by TLC Helilift distributor, Action Aviation, out of Dubai.